Steel roof deck and floor deck span joists and beams to carry the roof or the concrete slab. Roof deck and acoustic roof deck sit under membrane roofs, while composite floor deck and form deck take the pour on floors.
All four are ribbed or corrugated steel sheet. What sits on top of them, and what the deck has to do once it is there, decides which one you need.
| Deck | Carries | Profiles | Gauge |
|---|---|---|---|
| Steel roof deck | Insulation and membrane roof | 1-1/2" × 6"; 3" × 6", 8", 12" | 22 to 16 |
| Acoustic roof deck | Roof, and absorbs room sound | Same as roof deck, perforated webs | 22 to 16 |
| Composite floor deck | Concrete slab, as reinforcement | 1-1/2" and 3", normal or inverted | 22 to 16 |
| Form deck | Concrete slab, as a form only | 9/16" × 3", 36" or 30" cover | 26 to 22 |
The 1-1/2" deck with ribs at 6" and a 36" cover is the everyday profile under a membrane roof. The 3" deep-rib deck, on 6", 8" or 12" ribs, spans further and carries heavier roofs. Fastened and lapped sheet to sheet, either one ties the roof into a diaphragm.
Both hold the wet concrete during the pour. The difference is what happens after it cures:
Each deck ships with the closures and plates that finish it: pour stop at slab edges, cover plates, ridge and valley plates, flute closures, cant strips and sump pans. Profile, gauge, span and fastening are set by the designer from the load tables for the product on the order.
The deck questions we hear most.
The common 1-1/2" deep roof deck with 6" rib spacing and a 36" cover, the usual choice under a membrane roof on open-web joists.
Composite deck bonds to the concrete and works with the slab. Form deck only holds the wet concrete, and the slab is designed on its own.
Commonly 22, 20, 18 or 16 gauge. The structural drawings set the gauge from the span and the load.