Custom Manufacturing / Commercial Capability
When the standard catalogue does not match the wall, we roll it to your dimensions. Send a drawing or a set of dimensions and our team reviews what we can produce.
Custom Manufacturing Capability
Four things can be changed on a standard profile: how long it is, how thick the steel is, how wide the web and legs are, and the shape itself.
Customization
Standard studs ship in 8, 9, 10 and 12 foot lengths. Heavy gauge studs are cut to any length your wall needs.
Customization
Standard production runs 25, 20, 18, 16, 14 and 12 gauge. Other thicknesses are reviewed against the profile and the run size.
Customization
Standard webs run 1-5/8 to 14 inches with flanges from 1-1/4 to 3 inches. Non-standard dimensions are quoted per drawing.
Customization
Z-bars, specialty tracks, trims, angles and clips formed to a geometry that is not in the catalogue at all.
Custom Bent Profiles · DS-30
When a standard stud, track, angle or Z does not fit, we bend the profile to your sketch: angles, channels, Z, hats, caps, flashings, closures and multi-bend shapes in galvanized steel. Sketch the end view, send it to us, and we return a dimensioned drawing and a quotation for your approval.
Thickness
18 to 97 mil galvanized steel, from closures and flashings at 25 ga to heavy brackets at 12 ga.
Bends
90° for a square corner, 180° for a hem folded flat, and anything in between.
Number of bends
From a single angle to multi-bend shapes with six bends or more.
Length
Cut to the lengths you order, bundled and labelled by mark.
Raw width
All legs added together. A 2″ × 4-1/2″ angle needs 6-1/2″ of raw width.
Coating
Choose the coating on the request form, or name another.
Angle, open angle, channel, Z, hat, cap and coping, drip and flashing, J, closure and step, and multi-bend shapes. These are examples only: any shape, any angle, as many bends as the profile needs.
Load-carrying profiles are sized by the designer. Send the filled-in form or your sketch through the form below.
WHAT TO SEND
The more complete the information, the faster we can tell you whether we can roll it and what it will cost. A drawing answers most of these at once.
01
Drawing or profile sketch
02
Web, flange and return dimensions
03
Gauge or steel thickness
04
Length and quantity
05
Project city and required date
06
Specification or BOM if available
"*" indicates required fields
How Custom Orders Work
Five steps, with a decision point at each one. Nothing goes into production before the dimensions and the commercial terms are both confirmed.
01
Drawing, dimensions, gauge, length, quantity and the project it is for.
02
We check the geometry against what our line can form, and flag anything that needs changing.
03
We come back with questions on anything the drawing leaves open.
04
Pricing, lead time and minimum run size for the confirmed profile.
05
The profile is rolled, cut to length and scheduled for delivery.
Related products
These products also appear in our accessory and custom ranges. Tell us the profile, gauge and length you need and our team confirms what is possible.
Bracing & strap
Flat galvanized steel in the width you need, from 18 to 97 mil, in flat lengths or coils.
Angle
90° galvanized angle for bulkheads, soffits and ceiling perimeters, in three sizes.
Bracing
Light T-shaped steel brace used diagonally to keep wall and ceiling framing square and plumb.
Furring
Two-bend furring member with webs from 1″ to 6″ to hold insulation and fasten cladding.
Steel deck
Deck that forms the slab and works with the concrete as its bottom reinforcement.
LSF floor system
Cold-formed joists from 6″ to 14″ deep, 43 to 97 mil, with matching rim track.
Steel deck
Ribbed steel sheet in 1-1/2″ and 3″ depths that spans joists or beams to carry a roof membrane.
Custom order
Send the requirement and our team confirms what is possible.
Technical Review
Our review confirms that a profile can be manufactured as drawn. Structural design, load capacity and code compliance stay with your engineer of record.
01
Final profile dimensions
02
Gauge and steel thickness
03
Length and quantity
04
Forming limits and tolerances
05
Minimum run size
Manufacturing & Customer Proof
Custom does not mean improvised. The same facility, the same inspection and the same delivery handle a one-off profile and a full truckload.
Manufacturing
Rolled and cut at 40 Millwick Drive.
QUALITY
Dimensions checked against the approved drawing.
MEMBERSHIP
Saturn Maple Inc., member of the Canadian Institute of Steel Construction.
Customer Proof
Rated Excellent by Ontario contractors.
Request a Quote
Send the profile, dimensions, gauge, length, quantity and project location with any supporting drawing or specification. Our team reviews it and comes back with pricing and lead time.